The transformative impact of 3D scanning technology on personalised breast prosthetics 

Every year in the UK alone, there are more than 55,000 new cases of breast cancer. Globally, in 2020, 18 million new cases of cancer were recorded making it the most prevalent cancer among women.

A mastectomy may become the recommended course of action when cancer affects a significant area of the breast, when it has spread throughout the breast, or when the breast is laden with pre-cancerous cells. In some cases, a mastectomy is done to help prevent breast cancer in women who have a high risk for it.

The physical and emotional toll of mastectomy and the surgical removal of one or both breasts is profound; post-mastectomy patients often struggle with body image concerns and a sense of loss.

While reconstructive surgery is a viable option for some, many women opt for prosthetics as a way to restore their confidence and maintain a sense of normality. However, a significant problem exists: the lack of personalised, comfortable breast prostheses that truly meet the unique needs of each individual.

Utilising 3D scanning technology for custom-fit prosthetics has emerged as a groundbreaking solution to address this problem.

By harnessing the power of 3D scanning, prosthetics can be tailored precisely to an individual’s body, resulting in long-lasting, lightweight, and comfortable prostheses.

3D scanning technology: life-changing prosthetics

The introduction of 3D scanning technology has revolutionised the creation process of prosthetics, including breast prostheses.

Unlike traditional methods that rely on manual measurements and moulding techniques, 3D scanning offers unparalleled precision and efficiency.

The workflow involves scanning the patient’s chest area, processing the captured data and using 3D printing technology to create a customised mould. This breakthrough approach ensures that each prosthesis is tailored to fit the unique contours of an individual’s body, resulting in a comfortable and natural-looking outcome.

The traditional method of obtaining a breast prosthesis involves seeking assistance from a breast care nurse who will guide the patient through the selection process. For those that have undergone a single mastectomy, the nurse will aim to match the correct size prosthesis to the existing breast size.

One of the methods of creating a traditional prosthetic appliance requires the patient to be immobilised for at least eight minutes to take the mould and wait for the paste or compound to harden.

This process can be lengthy and cause stress and discomfort for patients. However, with the use of 3D scanners, this process can now be completed in less than eight seconds, without any stress or discomfort for the patient.

Prior to the mastectomy procedure, the patient’s breast is scanned thoroughly using a high-tech 3D scanner. This process produces detailed and precise 3D data that is then subjected to meticulous processing using specialised software, resulting in the creation of a highly accurate 3D model.

Based on the 3D model, a mould is created through 3D printing that will serve as the basis for the production of a prototype.

Using medical-grade silicone, which possesses the unique characteristic of being both flexible and organic in texture, prototypes are specifically designed to match the nipple, or even replicate the appearance of freckles or birthmarks, ensuring a highly realistic look and feel.

The final result is a light, comfortable breast prosthesis that perfectly fits the unique morphology of the woman – with no gaps or pressure points.

The broader implications of 3D scanning in healthcare

Beyond its impact on personalised breast prostheses, 3D scanning technology holds tremendous potential to revolutionise healthcare as a whole.

Its applications extend to creating personalised healthcare solutions for underprivileged families. By replicating limbs and organs through 3D scanning and printing, individuals with limb deficiencies or organ dysfunctions can receive tailored medical interventions, improving their quality of life significantly.

In the realm of women’s health, 3D scanning technology is transformative and offers a wealth of possibilities. Personalised breast prostheses not only provide physical comfort and balance but also empower women to regain their confidence and positive body image.

By addressing the emotional and psychological aspects of post-mastectomy recovery, 3D scanning contributes to the holistic well-being of patients.

With the advent of 3D scanning technology, the creation of personalised breast prostheses has emerged as a groundbreaking solution, addressing the comfort and customisation needs that post-mastectomy patients often encounter.

However, its impact extends far beyond mere physical appearance. These personalised prostheses have the transformative power to restore confidence, to empower, and to nurture positive body image while helping these women to reclaim their lives with renewed strength.

As we look to the future with optimism, the ongoing advancements in 3D scanning technology hold the potential to further elevate women’s health and revolutionise the realm of prosthetics.

The new generation of 3D scanners are user-friendly and easy to learn, making them far more accessible to healthcare workers. These scanners provide real-time feedback through on screen prompts and have wireless capabilities, allowing providers to capture even the tiniest details while moving around the patient.

With each step forward, we move closer to a world where more women can confidently embrace their individuality and find comfort and support through the incredible possibilities this technology offers.

Sergey Sukhovey is chief experience officer at Artec 3D.